Johnson & Johnson Unveils ETHICON™ 4000 Stapler for Next-Gen Surgical Precision

New Advanced Stapler Delivers Enhanced Stability, Control, and the Most Secure Staple Line in ETHICON™ History

johnson and johnson

johnson and johnson

Johnson & Johnson MedTech has unveiled the ETHICON™ 4000 Stapler, a next-generation surgical stapling system designed to significantly enhance staple line integrity and reduce post-operative complications such as leaks and bleeding. At the heart of this innovation lies proprietary 3D Staple Technology, which improves pressure distribution across the staple line for more consistent and secure tissue closure. Alongside a redesigned end effector and enhanced Gripping Surface Technology (GST), the stapler is optimized for both open and laparoscopic procedures and is planned for future integration with the OTTAVA™ Robotic Surgical System.

The ETHICON 4000 is engineered to address complex surgical challenges posed by tissue variability—thick, fragile, or inconsistent tissue can compromise traditional staple lines, leading to costly and potentially life-threatening complications. In clinical comparisons, the system demonstrated a 23% reduction in staple line interventions due to bleeding versus standard 2D staplers. Its streamlined reload options, enhanced tissue control, and offset staple leg closure contribute to greater procedural confidence and efficiency for surgeons across bariatric, colorectal, and thoracic specialties.

This launch underscores Johnson & Johnson MedTech’s commitment to delivering surgical innovations that improve clinical outcomes, reduce healthcare costs, and support procedural versatility across platforms. With a strong track record of real-world evidence supporting its stapling portfolio, the ETHICON 4000 builds upon decades of surgical trust while offering a future-ready solution aligned with robotic-assisted surgery. As the surgical landscape evolves, the ETHICON 4000 aims to set a new standard in staple line security, patient safety, and surgical precision.


MedTech Spectrum's Summary

Enhanced Staple Line Integrity: The ETHICON™ 4000 Stapler introduces advanced 3D Staple Technology and a redesigned end effector to deliver superior tissue compression and reduced risk of leaks and bleeding—addressing a critical need in complex surgical procedures.

Improved Surgical Efficiency and Safety: With features like offset staple leg closure and optimized Gripping Surface Technology, the stapler ensures consistent performance across open, laparoscopic, and future robotic-assisted surgeries, supporting better outcomes and faster recovery.

Future-Ready Innovation: Designed for compatibility with the upcoming OTTAVA™ Robotic Surgical System, the ETHICON 4000 underscores Johnson & Johnson MedTech’s leadership in evolving surgical technologies and its commitment to scalable, next-generation solutions in precision surgery.